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automated systems and robotics,
industrial robotics automation
The tank welding station consists of a robotic welding system, a robotic walking track, a servo displacement system, and a laser weld seam tracking system.
Applicable tank welding range: diameter 600-1200mm, length 600-6000mm.
The scheme designed a single-sided ground rail to drive the welding robot to walk, and the positioner drives the workpiece to rotate, so it can weld different sizes of workpieces and different positions. The project also uses the laser weld seam tracking function to obtain the position information of the weld seam through the laser vision weld seam tracking system, which can correct the deviation value in time and ensure the welding precision and quality.
Tank welding stations are widely used in the welding of various types of tanks, pressure vessels, aviation equipment, chemicals, boilers, heat exchanger engineering machinery, military and nuclear power.
Applicable materials: carbon steel, stainless steel, aluminum alloy, etc.
Applicable workpiece outer diameter: Φ600～Φ1200mm
Repeat positioning accuracy: ±0.08
1. Stabilize and improve welding quality, and improve production efficiency.
It can realize batch product welding automation, stabilize and improve welding quality, ensure its uniformity, reduce the requirements for workers' operating skill, and improve productivity. It can be continuously produced 24 hours a day.
2. The high degree of automation, flexibility.
The addition of the robot walking track and the positioner greatly expands the welding range and the size of the applicable workpiece, shortens the cycle of product modification and reduces the corresponding investment equipment.
3. First-class servo system and motion control system
The system adopts a modular design concept to separate the controller and the sensor; the sensor is compact and can be used in a small space. The system's unique cooling design allows it to operate in harsh welding environments with very high reliability.
The tank welding station consists of M-10iA/8L robot, Artsen CM 500R welding power supply, customized welding station, UNI300 laser tracking, and customized electrical&gas control system.
|Welding form||orbital welding / Straight seam weld|
|Range of Positioner movement||600～4000|
|Wall thickness of workpiece||4.5mm|
|Weight of workpiece||＜1500Kg|
|Ambient temperature range||-10℃～+45℃|
|Ambient relative humidity||≤90%,No condensation|
|Three-phase power||AC380V ±10%,50Hz ±1Hz|
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