Bulldozer beam and tipping automatic welding station
The bulldozer beam and tipping bucket automatic welding station adopts two inverted robots, two sets of fixtures and external walking shafts. Double-machine double-station operation designed according to on-site environment, it fully guarantees the beat and welding quality, and realizes the automatic welding of the bulldozer beam and tipping bucket. The addition of the robot walking system allows the robot to work in multiple stations, which expands the working radius of the robot and satisfies the welding process of large parts. The servo positioner ensures that the weld is in a stable state as much as possible, which is beneficial to the weld formation, further improving the welding efficiency of the robot and reducing the production cost.
Bulldozer beam and tipping automatic welding station are widely used in engineering machinery welding, machining, automotive, aerospace, pressure vessels, sheet metal processing, chassis cabinets, steel structures and other industries.
||5 ~ 50mm / s
|Robot repeat positioning accuracy
1. High degree of automation, good flexibility, large memory capacity, simple teaching
It can install various positioning workpieces or clamping mechanisms, has linkage control interface and corresponding self-protection function, centralized control and coordination work. It can be quickly adjusted according to changes in manufacturing tasks and production environment, adapting to small and medium batches and multiple varieties. Production tasks.
2. Carrying welding tongs with built-in transformer, high efficiency and stable welding quality
The welding running speed can be adjusted, has good structural rigidity, effectively ensures rapid welding, and utilizes the advantage of fast servo rotation speed, which is more conducive to cross welding, and significantly improves the welding quality and efficiency of the workpiece. The positioning accuracy is high (±0.25mm) to ensure the welding quality, the spot welding speed has been matched by the production line, and the full reliability is good.
3. Significantly improve production efficiency and significant economic benefits
The whole system adopts double-station welding robot. Welding, disassembly, clamping and handling can be completed independently without mutual interference. It can realize all-weather uninterrupted welding, greatly improve production efficiency and significantly improve economic benefits. Quickly complete multi-point positioning with small pitch, which can achieve continuous “unmanned production” for 24 hours.
4, The installation area is small, the work space is large
Improve equipment utilization, less equipment and floor space. According to the matching of welding operations, the processing of required parts can be arranged in time, thereby reducing the inventory of blanks and products, thereby reducing the corresponding funds and venues.
The whole set of bulldozer beam and tipping automatic welding station consists of welding robot system, servo positioner, system controller, touch screen, welding controller, welding gun unit (welding gun and transformer), traveling mechanism and welding auxiliary equipment (cold power supply, compressed air unit) , safety light curtain, cooling water unit, electrode dressing device, clearing gun wire cutter, lifting blinds).
||Work piece size
||Can be designed according to the user's workpiece size
||Work piece weight
||Can be designed according to user requirements
||Generally take 5 ~ 50mm / s, according to the size of the weld
||Robot repeat positioning accuracy
||Repeated positioning accuracy of moving mechanism
||Positioner repeat positioning accuracy